Pharmaceuticals
What Passes Inspection Today Protects Patients Tomorrow
Our AI-powered vision solutions detect defects, verify packaging integrity, identify contamination, and ensure accurate counts - so every pharmaceutical product meets the highest safety and regulatory standards.
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Trusted by top pharmaceutical manufacturers worldwide
INDUSTRY CHALLENGES
In an industry where precision equals patient safety, traditional inspection methods are increasingly inadequate.
40%
Rejections
Incorrect packaging and labeling errors account for 40% of product rejections, leading to compliance violations and costly waste.
Inconsistent Manual Inspections
Limited Defect Detection
High False Rejection rates
30%
Recalls
Contamination issues cause 30% of pharmaceutical recalls, leading to financial losses and safety risks, with recall costs averaging $10M–$100M per incident.
Manual checks miss microscopic defects
Sample-testing misses batches
Delayed alerts
25%
Increase in Sorting & Counting Errors
Manual sorting, counting, and classification lead to 25% more errors, causing inventory discrepancies and fulfillment delays.
Human fatigue & attention gaps
Data entry errors
Slow, inconsistent processing
The Solution
Ensure Pharmaceutical Quality With AI-powered Inspection
From defect detection to contamination identification, Jidoka's proven solutions deliver over 99.5% accuracy across the most demanding pharmaceutical applications.
Comprehensive inspection for pharmaceutical integrity
- High-precision detection of deformities, color inconsistencies, and shape variations
- Container and lid integrity inspection for moulding defects, flash, and improper sealing
- Identifies cracks, chips, torn covers, and damaged closures in vials and bottles
- 10% increase in defect detection accuracy over manual inspection
- 25% improvement in container integrity verification
- Only 5% false rejections compared to traditional vision systems
Ensure compliance and prevent recalls
- AI-powered verification of packaging integrity, fill volumes, and label accuracy
- Leaflet presence detection and batch code verification
- Prevents mislabeling and packaging inconsistencies that cause compliance issues
- 30% reduction in labeling errors
- 20% faster batch verification processes
- Enhanced regulatory compliance with comprehensive documentation
Protect product purity and patient safety
- AI-driven detection of foreign particles and stains in tablets, capsules, and powder products
- Identifies contamination invisible to the human eye
- Prevents compromised product safety and ensures compliance with safety standards
- 15% improvement in contamination detection rates
- Real-time alerts for contamination issues
- Comprehensive documentation for regulatory compliance
Precision handling of pharmaceutical components
- Automated counting of vials, tablets, capsules, and unit-dose products
- Detects missing tablets/capsules in packaging and strips
- Ensures accurate dosing and improved inventory management
- 10% reduction in counting errors
- Real-time AI counting with accuracy exceeding 99.5%
- Reduced regulatory risks associated with inaccurate counts
Advanced Defect Detection
Comprehensive inspection for pharmaceutical integrity
- High-precision detection of deformities, color inconsistencies, and shape variations
- Container and lid integrity inspection for moulding defects, flash, and improper sealing
- Identifies cracks, chips, torn covers, and damaged closures in vials and bottles
- 10% increase in defect detection accuracy over manual inspection
- 25% improvement in container integrity verification
- Only 5% false rejections compared to traditional vision systems
Packaging and Label Verification
Ensure compliance and prevent recalls
- AI-powered verification of packaging integrity, fill volumes, and label accuracy
- Leaflet presence detection and batch code verification
- Prevents mislabeling and packaging inconsistencies that cause compliance issues
- 30% reduction in labeling errors
- 20% faster batch verification processes
- Enhanced regulatory compliance with comprehensive documentation
Contamination Detection
Protect product purity and patient safety
- AI-driven detection of foreign particles and stains in tablets, capsules, and powder products
- Identifies contamination invisible to the human eye
- Prevents compromised product safety and ensures compliance with safety standards
- 15% improvement in contamination detection rates
- Real-time alerts for contamination issues
- Comprehensive documentation for regulatory compliance
Sorting, Counting, and Classification
Precision handling of pharmaceutical components
- Automated counting of vials, tablets, capsules, and unit-dose products
- Detects missing tablets/capsules in packaging and strips
- Ensures accurate dosing and improved inventory management
- 10% reduction in counting errors
- Real-time AI counting with accuracy exceeding 99.5%
- Reduced regulatory risks associated with inaccurate counts
The Numbers That Matter For Your Bottom Line
99.9%
Accuracy in defect and contamination detection
30%
Reduction in labeling errors
25%
Improvement in container integrity
20%
Faster batch verification
10%
reduction in counting errors
Our AI Vision Suite
Catch Every Defect. Prevent Every Error. With Autonomous AI That Takes Action.
Our AI detects defects and contamination with unmatched accuracy, while real-time verification ensures every product meets the strictest regulatory standards.
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Kompass™
Advanced cognitive visual inspection software with high-speed edge processing and customizable detection algorithms for a wide range of known and & unknown defects.
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Modular Vision Hardware
Scalable inspection systems designed to integrate seamlessly with Kompass™, available in multiple configurations for various products and inspection needs.
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Nagare™
Process monitoring platform that verifies assembly operations against digital SOPs, guides operators in real-time, and captures non-conformance data.
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Watch Jidoka’s Solutions in Action
Lid Integrity Inspection
See how our AI inspects lids for proper sealing, alignment, and damage—ensuring every container leaves the line leak-proof and compliant.
Lid Integrity Inspection
See how our AI inspects lids for proper sealing, alignment, and damage—ensuring every container leaves the line leak-proof and compliant.
Customer Stories Section
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Proven
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