- Monitor kit completeness through video analytics
- Detect missing or extra components instantly
- Validate correct quantities during packing
- Eliminate post-packing quality checks
Zero
Kitting errors
No
Additional quality
check time needed
KITTING
Get every kit right, every time
Our AI monitors your kitting process in real-time, ensuring perfect component counts and eliminating costly mix-ups.
Get in touch
Trusted by industry-leaders for ERROR-FREE production
THE PROBLEM
Manual quality control is hurting your reputation and bottom line
High Defect Escape Rates
Lead to customer complaints and costly product recalls
High Defect Escape Rates
Lead to customer complaints and costly product recalls
High Defect Escape Rates
Lead to customer complaints and costly product recalls
High Defect Escape Rates
Lead to customer complaints and costly product recalls
THE PROBLEM
Manual kitting drives up errors and costs
Counting Errors
Lead to wrong quantities and rejected shipments
Package Variants
Confuse operators causing mix-ups and incomplete kits
Weight-based Checks
Fail post-packing, and can’t be verified once boxes are sealed
No Traceability or Visibility
Makes errors tough to track and rectify without proper data.
The Solution
Make kitting foolproof with AI-powered video-analytics and digitized monitoring
Our Intelligent Process Optimization System, Nagare™, uses real-time video analytics to monitor kitting processes, instantly track components & errors, and ensure perfect kits.
Verify Components in Real-Time
Guide Perfect Kit Assembly
- Display step-by-step digital instructions
- Track sequence completion automatically
- Configure multiple kit variants easily
- Improve efficiency with cycle time tracking
30%
efficiency improvement
100%
process compliance
Enable Complete Traceability
- Generate kit-specific packing reports
- Track every package with video evidence
- Integrate with existing cameras
- Protect worker privacy throughout
Full
package traceability
20%
reduction in process time
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Verify Components in Real-Time
- Monitor kit completeness through video analytics
- Detect missing or extra components instantly
- Validate correct quantities during packing
- Eliminate post-packing quality checks
Zero
Kitting errors
No
Additional quality
check time needed
Guide Perfect Kit Assembly
- Display step-by-step digital instructions
- Track sequence completion automatically
- Configure multiple kit variants easily
- Improve efficiency with cycle time tracking
30%
efficiency improvement
100%
process compliance
Enable Complete Traceability
- Generate kit-specific packing reports
- Track every package with video evidence
- Integrate with existing cameras
- Protect worker privacy throughout
Full
package traceability
20%
reduction in process time
customer success
See kitting in action
Discover how industry leaders achieve defect-free kits with Jidoka’s AI vision systems.
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How Maruti Suzuki Automated and Scaled Engine Bore Inspections with Jidoka
Automotive
Engine Tappet inspection with AI vision and HURON hardware
- Detects 10+ critical defects with >99% accuracy
- Processes 200+ images/500 MB per part in 6 seconds
- Identifies subjective defects like linemark, chatter mark unclean and more…
Read case study
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How Britannia Automated In-line Inspection for Biscuits with Jidoka
FMCG
High-speed biscuit inspection with automated quality control:
- Near 100% accuracy at 12,000+ biscuits per minute
- Precise automated rejection of defective biscuits
- Retrofitted into existing production lines
Read case study
.avif)
How Diageo Achieved In-Process Labeling Precision with Jidoka
Manufacturing
Labelled bottle inspection with AI vision system and modular hardware:
- Complete Label inspection automation at 300+ bottles/minute
- Ensures accurate text, orientation, and label quality
- Automates end-of-line quality control and consistent standards
Read case study
CONNECT WITH OUR EXPERTS
Discover how Jidoka can help you reduce costs & improve efficiency.
Get in touch
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