Computer Vision for Zero-Defect Assembly Line
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Trusted by leading automotive OEMs & component manufacturers worldwide
Tiny flaws invisible to inspectors can escalate into high-stakes failures, recalls, and warranty costs.
10-40%
100x
13M
AI-Powered Automotive Quality Control That Leaves No Defect Undetected
With 99.5% defect detection accuracy, Jidoka’s AI-powered quality control ensures every flaw is caught. Whether for inspection or real-time assembly assistance, computer vision improves product quality by up to 35%.
- Detects surface defects on critical-finish components like pawls, latches, gears, tappets and more
- Identifies dents, rust, line marks, and scratches
- Custom AI models for varied components and defect categories
- 99.5% accuracy with real-time processing at production speeds
- Complete surface analysis of large, complex parts
- Multi-angle imaging with high-resolution cameras
- Detects critical defects in complex geometries
- Integrates with existing production lines and robots; scalable with hardware solutions
- Detects missing and misplaced components instantly
- Verifies proper assembly sequence and positioning
- Andon-like alerts immediately signal issues to halt production
- Digital documentation supports data-driven Kaizen initiatives to improve productivity and quality
- High-speed counting and sorting of smallest components
- Prevents SKU verification and mix-up prevention
- Reduces stockout/overstock situations with real-time inventory records
- Accurate OCR on metal, plastic, rubber surfaces
- Multi-angle character verification
- 100% verification of critical markings
- Integrates with existing vision systems
- Detects surface defects on critical-finish components like pawls, latches, gears, tappets and more
- Identifies dents, rust, line marks, and scratches
- Custom AI models for varied components and defect categories
- Complete surface analysis of large, complex parts
- Multi-angle imaging with high-resolution cameras
- Detects critical defects in complex geometries
- Integrates with existing production lines and robots; scalable with hardware solutions
- Detects missing and misplaced components instantly
- Verifies proper assembly sequence and positioning
- Andon-like alerts immediately signal issues to halt production
- Digital documentation supports data-driven Kaizen initiatives to improve productivity and quality
- High-speed counting and sorting of smallest components
- Prevents SKU verification and mix-up prevention
- Reduces stockout/overstock situations with real-time inventory records
- Accurate OCR on metal, plastic, rubber surfaces
- Multi-angle character verification
- 100% verification of critical markings
- Integrates with existing vision systems
Proven Results with Our AI-Powered Solutions
99.5%
Inspection accuracy
$32 K
Saved per production line annually
8-16
Months to positive ROI
15%
Reduction in warranty claims
Twin AI Systems that Catch Every Defect, Prevent Every Error, and Take Action.
Jidoka’s Kompass delivers defect-free products, while Nagare ensures error-proof assembly and intelligent process control - together enabling smarter manufacturing.
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Kompass™
Advanced cognitive visual inspection software with high-speed edge processing and customizable detection algorithms for a wide range of known and & unknown defects.
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Modular Vision Hardware
Scalable inspection systems designed to integrate seamlessly with Kompass™, available in multiple configurations for various products and inspection needs.
Nagare™
Process monitoring platform that verifies assembly operations against digital SOPs, guides operators in real-time, and captures non-conformance data.
Watch Jidoka’s Solutions in Action
Bevel Gears Inspection
See how our AI detects critical defects in complex bevel gears in real-time, identifying cracks and surface flaws, with auto-rejection at production speeds.
Camshaft Assembly Verification
Check out how our process monitoring system guides and verifies camshaft assembly steps in real-time, documenting any deviations for complete quality control.
Piston Rings Counting
Watch as our vision system automatically counts and verifies thousands of tiny piston rings, eliminating manual errors while maintaining perfect accuracy.
Bevel Gears Inspection
See how our AI detects critical defects in complex bevel gears in real-time, identifying cracks and surface flaws, with auto-rejection at production speeds.
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Proven
Success in
Automotive
Manufacturing
CONNECT WITH OUR EXPERTS
Maximize Quality & Productivity with Our Vision Inspection System for Manufacturing and Logistics.
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