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Label and text recognition

99.9% Accuracy with Labelled Bottle Inspection AI - No Defect Overlooked 

Human verification and traditional vision systems often miss misprints, misplaced stickers, or subtle typos. Jidoka’s Kompass™ AI goes beyond detection, enhancing bottle label verification with speed, precision, and compliance confidence. 

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Trusted by industry-leaders for Compliant production

THE PROBLEM

Manual quality control is hurting your reputation and bottom line

High Defect Escape Rates
Lead to customer complaints and costly product recalls
High Defect Escape Rates
Lead to customer complaints and costly product recalls
High Defect Escape Rates
Lead to customer complaints and costly product recalls
High Defect Escape Rates
Lead to customer complaints and costly product recalls
THE PROBLEM

 The Blind Spots of Traditional Bottle Inspection Vision Systems

 Curved or Irregular Surfaces

Legacy vision-based label quality checking struggles with round or uneven bottles, misalignments, or print errors.

 Sensitivity to Lighting Conditions

Glare, shadows, or inconsistent lighting can cause false positives or overlooked defects.

 Limited Handling of Text Variations

Traditional bottle inspection systems cannot reliably catch font mismatches, rotated labels, or tiny text errors.

Label Placement and Orientation Errors

Rigid pattern matching misses small shifts, tilts, or overlaps in labels.
The Solution

 No Label Left Behind with Jidoka’s AI Vision System

Kompass is an AI-powered, high-speed bottle label inspection system that combines deep learning with OCR to detect misprints, verify text and artwork, and ensure precise label placement, with 99.9% accuracy.

  • Verify text including batch and bar codes using AI-enabled OCR on any surface
  • Detect label shifts and misalignments through customized template matching
  • Catch label damage defects with AI Object Detection
100%
compliance on legal text verification
>99.5%
defect detection accuracy vs.
90% with manual inspection
  • Auto-eject non-compliant products with integrated hardware
  • Cut out inspection bias with standardized algorithms aligned with QA and marketing requirements
  • Operate continuously without manual intervention; scale with hardware integrations.
240
items inspected/ejected 
per minute
$30k
reduction in
operational costs
  • Document all inspection parameters digitally
  • Generate automated alerts for compliance deviations
  • Track comprehensive audit trails for regulatory requirements
$50k
annual savings from eliminated market complaints
Real-time
access to 
inspection data

Automate Critical Text Recognition

  • Verify text including batch and bar codes using AI-enabled OCR on any surface
  • Detect label shifts and misalignments through customized template matching
  • Catch label damage defects with AI Object Detection
100%
compliance on legal text verification
>99.5%
defect detection accuracy vs. 90% with manual inspection

Enable Unmanned Quality Control

  • Auto-eject non-compliant products with integrated hardware
  • Cut out inspection bias with standardized algorithms aligned with QA and marketing requirements
  • Operate continuously without manual intervention; scale with hardware integrations.
240
items inspected/ejected
per minute
$30k
reduction in
operational costs

Ensure Complete Traceability

  • Document all inspection parameters digitally
  • Generate automated alerts for compliance deviations
  • Track comprehensive audit trails for regulatory requirements
$50k
annual savings from 
eliminated market complaints
Real-time
access to 
inspection data
customer success

See label and text recognition in action

Discover how industry leaders achieve perfect label compliance with Jidoka's AI vision systems.

How Maruti Suzuki Automated and Scaled Engine Bore Inspections with Jidoka
Automotive

Engine Tappet inspection with AI vision and HURON hardware

  • Detects 10+ critical defects with >99% accuracy
  • Processes 200+ images/500 MB  per part in 6 seconds
  • Identifies subjective defects like linemark, chatter mark unclean and more…
How Britannia Automated In-line Inspection for Biscuits with Jidoka
FMCG

High-speed biscuit inspection with automated quality control:

  • Near 100% accuracy at 12,000+ biscuits per minute
  • Precise automated rejection of defective biscuits
  • Retrofitted into existing production lines
How Diageo Achieved In-Process Labeling Precision with Jidoka
Manufacturing

Labelled bottle inspection with AI vision system and modular hardware:

  • Complete Label inspection automation at 300+ bottles/minute
  • Ensures accurate text, orientation, and label quality
  • Automates end-of-line quality control and consistent standards

Frequently Asked Questions

What is automated labeled bottle defect detection?

Automated labelled bottle inspection is an AI-powered process that uses machine vision, deep learning, and OCR to identify flaws in bottle labels and packaging without human intervention. These systems ensure accurate text verification, precise label placement, and flawless compliance for every bottle.

What types of defects can a bottle inspection vision system detect?

Labeled bottle inspection vision system automates critical text recognition. This means that it can verify text, including both batch and bar codes on any surface, detect label shifts and misalignment, and catch label damage defects.

Can vision systems be integrated into existing production lines?

Yes, AI-powered label verification systems are designed for seamless integration with existing production lines. They can connect to MES and ERP systems, coordinate with robotic arms and conveyors, and automatically reject faulty products - without slowing down throughput.

How is Kompass better than a traditional bottle inspection vision system?

Traditional labelled bottle inspection systems often struggle with scale, accuracy, and consistency. While older systems are limited to ~1,000 ppm (products per minute), Kompass™ delivers high-speed bottle label scanning at up to 12,000 ppm with 99.9% accuracy, ensuring industrial-scale compliance.

What are the use cases of labelled bottle inspection AI?

Labelled bottle inspection AI is widely used in FMCG, beverages, and pharma for:
- Label alignment and orientation detection
- Cap and seal integrity inspection
- Structural abnormalities identification
- Sorting and classification
- Filling and packing issues detection

What is the role of deep learning in packaging inspection?

Deep learning plays a critical role in modern packaging inspection by enabling bottle inspection vision systems to automatically learn and recognize patterns in bottles, labels, caps, and seals. Unlike traditional vision systems, it helps the system to adapt to different shapes, label designs, and lighting conditions, accurately spotting misalignments, smudges, or cracks.

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