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Sorting, Counting & CLASSIFICATION

Count every small part.
Eliminate big delays and mix-ups.

With Jidoka’s AI vision inspection, you can count, sort, and classify even the smallest parts with 99% accuracy to reduce shipping delays and inventory errors.

Get in touch

Trusted by industry-leaders for zero-defect production

THE PROBLEM

Manual quality control is hurting your reputation and bottom line

High Defect Escape Rates
Lead to customer complaints and costly product recalls
High Defect Escape Rates
Lead to customer complaints and costly product recalls
High Defect Escape Rates
Lead to customer complaints and costly product recalls
High Defect Escape Rates
Lead to customer complaints and costly product recalls
THE PROBLEM

You can’t count on manual counting and sorting

Small Parts, Big Delays
Manual counting creates bottlenecks and slows shipments
Unreliable Weight-Based Counting
Small tolerances lead to inventory discrepancies and shipping errors
High-Risk SKU Mix-ups
Sorting errors lead to returns and erode customer trust
Inaccurate Inventory Records
Miscounts & misinterpretation cause inventory inaccuracies
The Solution

Achieve counting & sorting precision with AI-powered component handling

Our Cognitive Product Inspection system, Kompass™, replaces manual processes with optical detection for error-free, efficient operations.

Automate SKU recognition and sorting

  • Identify SKUs instantly using AI-powered artwork and text recognition
  • Automatically eject incorrect SKUs with in-line detection
  • Compatible with standard production lines; scalable with hardware integrations.
100%
SKU identification & counting accuracy
33%
improvement in
throughput.

Count the smallest parts without errors

  • Replace manual counting with high-speed vision-based system
  • Eliminate weight-based errors with precise optical detection
  • Count parts of any size with customized detection logic
Zero
manual counting 
bottlenecks
~ 23%
reduction in
labor costs

Bring last-leg traceability to packaging lines

  • Map SKU quantities to dispatches in real-time to avoid mix-ups
  • Generate automated invoices matching actual shipments
  • Access complete digital audit trail of sorting and counting with clear reports
Zero
invoice-shipment 
mismatches
>$10k
annual savings with reduced
shipment returns

Automate SKU recognition and sorting

  • Identify SKUs instantly using AI-powered artwork and text recognition
  • Automatically eject incorrect SKUs with in-line detection
  • Compatible with standard production lines; scalable with hardware integrations.
Explore hardware options
100%
SKU identification & counting accuracy
33%
improvement in
throughput.

Count the smallest parts without errors

  • Replace manual counting with high-speed vision-based system
  • Eliminate weight-based errors with precise optical detection
  • Count parts of any size with customized detection logic
Zero
manual counting 
bottlenecks
23%
reduction in labor costs

Bring last-leg traceability to packaging lines

  • Map SKU quantities to dispatches in real-time to avoid mix-ups
  • Generate automated invoices matching actual shipments
  • Access complete digital audit trail of sorting and counting with clear reports
Zero
invoice-shipment 
mismatches
>$10k
annual savings with reduced
shipment returns
customer success

See Sorting, Counting & Classification in action

Discover how industry leaders are replacing manual processes with Jidoka's AI vision systems.

Automotive
FMCG
Manufacturing
How Maruti Suzuki Automated and Scaled Engine Bore Inspections with Jidoka
Automotive

Engine Tappet inspection with AI vision and HURON hardware

  • Detects 10+ critical defects with >99% accuracy
  • Processes 200+ images/500 MB  per part in 6 seconds
  • Identifies subjective defects like linemark, chatter mark unclean and more…
Read case study
How Britannia Automated In-line Inspection for Biscuits with Jidoka
FMCG

High-speed biscuit inspection with automated quality control:

  • Near 100% accuracy at 12,000+ biscuits per minute
  • Precise automated rejection of defective biscuits
  • Retrofitted into existing production lines
Read case study
How Diageo Achieved In-Process Labeling Precision with Jidoka
Manufacturing

Labelled bottle inspection with AI vision system and modular hardware:

  • Complete Label inspection automation at 300+ bottles/minute
  • Ensures accurate text, orientation, and label quality
  • Automates end-of-line quality control and consistent standards
Read case study

CONNECT WITH OUR EXPERTS

Discover how Jidoka can help you reduce costs & improve efficiency.

Get in touch
Product
KompassModular Vision HardwareNagare
Use Cases
Defect DetectionSorting CountingLabel and text recognitionMulti component AssemblyKittingDigital Work Instruction 
and Poke-YokeTraining & Skill AssessmentInventory Record Accuracy
Industries
AutomotiveFMCGGeneral ManufacturingPharmaceuticalsElectronicsWarehousing & Logistics
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