Electronics

Don’t Let Microscopic Defects Short-Circuit Your Brand

Our AI-powered vision solutions detect soldering defects, inspect connectors, verify displays, and validate casings - so every electronic component meets the highest quality standards.
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ELECT
RONICS

Chosen by leading electronics brands around the world

INDUSTRY CHALLENGES

As electronics become more sophisticated and miniaturized, traditional inspection methods struggle to ensure consistent quality.

38.43M

Units Recalled Globally in 2023
Manual inspection misses crictical defects, leading to overheating, short circuits, and fire hazards.
Assembly Errors
Undetected Contaminants
No Real-time Monitoring

47

Defects Across 21 PCBs Led to Global Recalls
Missed deformities in manual inspections cause increased rework, delays, and product failures.
Cold Solder Joints
Component Misalignments
Inconsistent Inspection Standards

$5.5B

in Warranty Claims in 2022
Failures missed in manual inspections lead to costly repairs, replacements, and customer dissatisfaction.
Hidden Microdefects
Inspection Variability
Late-Stage Failure Detection
The Solution

Elevate electronics quality with AI-powered inspection

From precise PCB verification to display panel assessment, Jidoka's proven solutions deliver up to 99% accuracy across the most demanding electronics applications.

Ensure circuit board integrity and functionality
  • High-precision detection of soldering defects including cold joints, solder ridges, and insufficient solder
  • Identifies missing/misaligned components and wrong polarity issues
  • Self-training AI software allows customers to adapt models for new part variants
  • 99% defect detection accuracy with 20% reduction in rework
  • 10% higher throughput with continuous inspection capabilities
Guarantee reliable electrical connectivity
  • AI-powered detection of terminal cracks, crimping defects, and corrosion
  • Identifies moulding defects, metal deformities, and parts misalignment
  • Prevents field failures due to contamination and poor connections
  • 15% decrease in warranty claims related to connection failures
  • 20% higher throughput compared to manual inspection methods
Verification of manual torquing process in real time
  • Prevent wrong sequencing of torquing
  • Eliminate downstream defects like cracks in expensive electronics, telecom boards due to inconsistent manual torquing
  • 20% reduction in defective units generation
  • Collaborative AI guiding operators to achieve 100% process adherence
Perfect aesthetics and structural integrity
  • AI-based identification of scratches, dents, and assembly misalignment in casings
  • Detects subtle cosmetic defects invisible to the human eye
  • Ensures consistent quality standards across all products
  • 12% improvement in inspection speed with higher accuracy
  • Reduced rework costs and enhanced product aesthetics
Ensure circuit board integrity and functionality
  • High-precision detection of soldering defects including cold joints, solder ridges, and insufficient solder
  • Identifies missing/misaligned components and wrong polarity issues
  • Self-training AI software allows customers to adapt models for new part variants
  • 99% defect detection accuracy with 20% reduction in rework
  • 10% higher throughput with continuous inspection capabilities
Guarantee reliable electrical connectivity
  • AI-powered detection of terminal cracks, crimping defects, and corrosion
  • Leaflet presence detection and batch code verification
  • Identifies moulding defects, metal deformities, and parts misalignment
  • Prevents field failures due to contamination and poor connections
  • 15% decrease in warranty claims related to connection failures
  • 20% higher throughput compared to manual inspection methods
Verification of manual torquing process in real time
  • Prevent wrong sequencing of torquing
  • Eliminate downstream defects like cracks in expensive electronics, telecom boards due to inconsistent manual torquing
  • 20% reduction in defective units generation
  • Collaborative AI guiding operators to achieve 100% process adherence
Perfect aesthetics and structural integrity
  • AI-based identification of scratches, dents, and assembly misalignment in casings
  • Detects subtle cosmetic defects invisible to the human eye
  • Ensures consistent quality standards across all products
  • 12% improvement in inspection speed with higher accuracy
  • Reduced rework costs and enhanced product aesthetics

The numbers that matter for your bottom line

20%

increase in defect detection rates

$40K

annual savings per production line

15%

Reduction in warranty claims

18%

boost in production efficiency

22%

reduction in defective units

8-14

months ROI realization

Our AI Vision Suite

Catch Every Defect. Prevent Every Error. With Autonomous AI That Takes Action.

Our AI catches defects in electronic components with microscopic precision, while real-time verification ensures every product meets your exacting standards.

Kompass™

Advanced cognitive visual inspection software with high-speed edge processing and customizable detection algorithms for a wide range of known and & unknown defects.

Modular Vision Hardware

Scalable inspection systems designed to integrate seamlessly with Kompass™, available in multiple configurations for various products and inspection needs.

Nagare™

Process monitoring platform that verifies assembly operations against digital SOPs, guides operators in real-time, and captures non-conformance data.

Watch Jidoka’s Solutions in Action

Piston Rings Counting

Watch as our vision system automatically counts and verifies thousands of tiny piston rings, eliminating manual errors while maintaining perfect accuracy.

Camshaft Assembly Verification

Check out how our process monitoring system guides and verifies camshaft assembly steps in real-time, documenting any deviations for complete quality control.

CONNECT WITH OUR EXPERTS

Discover how Jidoka can help you reduce costs & improve efficiency.

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