Electronics

Ensure Error-Free Electronics Through AI-driven Quality Checks

High production volumes and intricate assemblies make manual checks error-prone. With Jidoka’s AI vision systems detect solder defects, connector faults, and display anomalies in real-time, ensuring 99.9% accuracy and defect-free electronics.
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ELECT
RONICS

Chosen by leading electronics brands around the world

INDUSTRY CHALLENGES

In PCB electronics, tiny defects in soldering, connectors, or displays can trigger massive failures, leading to costly recalls, warranty claims,  production delays, and loss of customer trust.

38.43M

Units Recalled Globally in 2023
Manual inspection misses crictical defects, leading to overheating, short circuits, and fire hazards.
Assembly Errors
Undetected Contaminants
No Real-time Monitoring

47

Defects Across 21 PCBs Led to Global Recalls
Missed deformities in manual inspections cause increased rework, delays, and product failures.
Cold Solder Joints
Component Misalignments
Inconsistent Inspection Standards

$5.5B

in Warranty Claims in 2022
Failures missed in manual inspections lead to costly repairs, replacements, and customer dissatisfaction.
Hidden Microdefects
Inspection Variability
Late-Stage Failure Detection
The Solution

Computer Vision for Electronics that Guarantees Reliability

Jidoka’s Kompass system inspects solder joints, traces, displays, and casings with 99.9% accuracy, detecting micro-cracks, misalignments, or missing components instantly. Paired with Nagare, our intelligent process optimization ensures error-proof assembly and faster throughput.

Ensure circuit board integrity and functionality
  • High-precision detection of soldering defects including cold joints, solder ridges, and insufficient solder
  • Identifies missing/misaligned components and wrong polarity issues
  • Self-training AI software allows customers to adapt models for new part variants
  • 99% defect detection accuracy with 20% reduction in rework
  • 10% higher throughput with continuous inspection capabilities
Guarantee reliable electrical connectivity
  • AI-powered detection of terminal cracks, crimping defects, and corrosion
  • Identifies moulding defects, metal deformities, and parts misalignment
  • Prevents field failures due to contamination and poor connections
  • 15% decrease in warranty claims related to connection failures
  • 20% higher throughput compared to manual inspection methods
Verification of manual torquing process in real time
  • Prevent wrong sequencing of torquing
  • Eliminate downstream defects like cracks in expensive electronics, telecom boards due to inconsistent manual torquing
  • 20% reduction in defective units generation
  • Collaborative AI guiding operators to achieve 100% process adherence
Perfect aesthetics and structural integrity
  • AI-based identification of scratches, dents, and assembly misalignment in casings
  • Detects subtle cosmetic defects invisible to the human eye
  • Ensures consistent quality standards across all products
  • 12% improvement in inspection speed with higher accuracy
  • Reduced rework costs and enhanced product aesthetics
Ensure circuit board integrity and functionality
  • High-precision detection of soldering defects including cold joints, solder ridges, and insufficient solder
  • Identifies missing/misaligned components and wrong polarity issues
  • Self-training AI software allows customers to adapt models for new part variants
  • 99% defect detection accuracy with 20% reduction in rework
  • 10% higher throughput with continuous inspection capabilities
Guarantee reliable electrical connectivity
  • AI-powered detection of terminal cracks, crimping defects, and corrosion
  • Leaflet presence detection and batch code verification
  • Identifies moulding defects, metal deformities, and parts misalignment
  • Prevents field failures due to contamination and poor connections
  • 15% decrease in warranty claims related to connection failures
  • 20% higher throughput compared to manual inspection methods
Verification of manual torquing process in real time
  • Prevent wrong sequencing of torquing
  • Eliminate downstream defects like cracks in expensive electronics, telecom boards due to inconsistent manual torquing
  • 20% reduction in defective units generation
  • Collaborative AI guiding operators to achieve 100% process adherence
Perfect aesthetics and structural integrity
  • AI-based identification of scratches, dents, and assembly misalignment in casings
  • Detects subtle cosmetic defects invisible to the human eye
  • Ensures consistent quality standards across all products
  • 12% improvement in inspection speed with higher accuracy
  • Reduced rework costs and enhanced product aesthetics

Proven Results with Our AI-Powered Solutions

20%

increase in defect detection rates

$40K

annual savings per production line

15%

Reduction in warranty claims

18%

boost in production efficiency

22%

reduction in defective units

8-14

months ROI realization

Our AI Vision Suite

Twin AI Systems that Catch Every Defect, Prevent Every Error, and Take Action.

Jidoka’s Kompass delivers defect-free products, while Nagare ensures error-proof assembly and intelligent process control - together enabling  smarter manufacturing

Kompass™

Advanced cognitive visual inspection software with high-speed edge processing and customizable detection algorithms for a wide range of known and & unknown defects.

Modular Vision Hardware

Scalable inspection systems designed to integrate seamlessly with Kompass™, available in multiple configurations for various products and inspection needs.

Nagare™

Process monitoring platform that verifies assembly operations against digital SOPs, guides operators in real-time, and captures non-conformance data.

Watch Jidoka’s Solutions in Action

Piston Rings Counting

Watch as our vision system automatically counts and verifies thousands of tiny piston rings, eliminating manual errors while maintaining perfect accuracy.

Camshaft Assembly Verification

Check out how our process monitoring system guides and verifies camshaft assembly steps in real-time, documenting any deviations for complete quality control.

CONNECT WITH OUR EXPERTS

Maximize Quality & Productivity with Our Vision Inspection System for Manufacturing and Logistics.

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