In-line defect detection on screen priniting process

Manual defect detection for ~150,000 bottles per day at 120bpm leading to high false positives Jidoka leveraged Kompass software with Deep Learning AI for quality inspection of printing on 360 degrees of the bottles Infrastructure with 2 cameras to t

In-line defect detection on screen priniting process
Industry
Consumer Goods
Result 1
99.7% Accuracy in detecting all defects 4% Improvement in defect detection compared to manual inspection $25K cost savings anually
Deployments
The images captured from the cameras were stitched, sent to Jidoka’s AI/ML engine for identifying possible defects and the result made available within 0.8 seconds The output generated by the system is sent to an automatic rejection system which removes the defective bottles from the production line An alert mechanism is triggered to indicate continuous occurrence of any particular type of defect
Result 2

customer success

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