General Manufacturing

Keep a Closer Eye on Production with Computer Vision Systems

Human Inspectors may miss subtle flaws, but Jidoka’s industrial computer vision solutions detect every defect on the manufacturing line with up to  99.5% accuracy - keeping quality consistent and costs under control.
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GENERAL
MANUFACTURING

Trusted by precision-driven manufacturers across industries

INDUSTRY CHALLENGES

Even the smallest errors, misaligned components, scratches, fill-level deviations, or packaging defects can trigger costly rework, recalls, and downtime.

$3B

Lost Annually Due to Assembly Errors
Manual inspections failed to catch defects, leading to product failures, customer dissatisfaction, and lost revenue.
No real-time verification
No Instant Correction
Undetected Defects

20%

Surge in
Operational Costs from Inefficiencies
Traditional quality checks increased labor costs, rework, and production delays.
Skilled Labor Shortages
Limited Automation
Slow, Manual Inspections

$8B

Spent on Product Recalls Annually
Missed defects in manual inspections led to recalls from structural flaws, contamination, and faulty assembly.
Missed Critical Defects
No Proactive Quality Monitoring
Ineffective Root Cause Analysis
The Solution

Boost Quality, Reduce Defect Rates with AI-Powered Inspection

Jidoka’s Computer Vision ensures zero-defect manufacturing - verifying assemblies, detecting surface flaws, checking welds, and validating packaging in real-time for flawless output.

Ensure precision components meet quality standards
  • High-resolution inspection of machine tools including cutting tools, drill bits, and CNC parts
  • Real-time defect detection of terminal blocks and electrical components with 99.5% accuracy
  • Custom AI models detect tool wear, cracks, and dimensional inconsistencies
  • Zero defect slippage with 24/7 consistent inspection capability
Error-proof multi-part assemblies
  • Real-time verification of mechanical joints, connectors, and fastening points
  • AI-driven detection of incorrect placement that could affect product functionality
  • Poka-yoke mechanisms prevent assembly errors before they occur
  • Reduced labor costs for manual checks while improving cycle times
Ensure structural integrity and safety
  • AI-powered deep learning inspection to detect cracks, porosity, and fusion issues
  • Faster defect identification and classification compared to traditional methods like Non-Destructive Testing
  • Ensures compliance with industry safety standards
  • Prevents structural failures and expensive recalls
Ensure precision components meet quality standards
  • High-resolution inspection of machine tools including cutting tools, drill bits, and CNC parts
  • Real-time defect detection of terminal blocks and electrical components with 99.5% accuracy
  • Custom AI models detect tool wear, cracks, and dimensional inconsistencies
  • Zero defect slippage with 24/7 consistent inspection capability
Error-proof multi-part assemblies
  • Real-time verification of mechanical joints, connectors, and fastening points
  • AI-driven detection of incorrect placement that could affect product functionality
  • Poka-yoke mechanisms prevent assembly errors before they occur
  • Reduced labor costs for manual checks while improving cycle times
Ensure structural integrity and safety
  • AI-powered deep learning inspection to detect cracks, porosity, and fusion issues
  • Faster defect identification and classification compared to traditional methods like Non-Destructive Testing
  • Ensures compliance with industry safety standards
  • Prevents structural failures and expensive recalls

Proven Results with Our AI-Powered Solutions

99.5%

Inspection accuracy

20%

improvement in assembly accuracy and first-pass yield

15%

reduction in defect-related rejections

Faster

Cycle times & lower operational costs

Our AI Vision Suite

Twin AI Systems that Catch Every Defect, Prevent Every Error, and Take Action.

Jidoka’s Kompass delivers defect-free products, while Nagare ensures error-proof assembly and intelligent process control - together enabling  smarter manufacturing.

Kompass™

Advanced cognitive visual inspection software with high-speed edge processing and customizable detection algorithms for a wide range of known and & unknown defects.

Modular Vision Hardware

Scalable inspection systems designed to integrate seamlessly with Kompass™, available in multiple configurations for various products and inspection needs.

Nagare™

Process monitoring platform that verifies assembly operations against digital SOPs, guides operators in real-time, and captures non-conformance data.

Watch Jidoka’s Solutions in Action

Labelled Bottle Inspection(LBI)

See how our vision solution checks every labelled bottle (LBI) for print errors, misalignment, and surface defects, Fill level—flagging critical issues before they reach the shelf.

Print Quality Inspection

From metal to plastic, watch our system verify print quality across any surface—catching smudges, fading, and misprints in real time.

Piston Rings Counting

Watch as our vision system automatically counts and verifies thousands of tiny piston rings, eliminating manual errors while maintaining perfect accuracy.

Camshaft Assembly Verification

Check out how our process monitoring system guides and verifies camshaft assembly steps in real-time, documenting any deviations for complete quality control.

CONNECT WITH OUR EXPERTS

Maximize Quality & Productivity with Our Vision Inspection System for Manufacturing and Logistics.

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