Wie Pernod Ricard mit Jidoka eine makellose Etikettenintegrität für Premium-Spirituosen erreichte

Jidoka's Approach

• ‍Two-Station AI Vision Inspection System: Jidoka deployed a dual-station AI-powered vision inspection system to ensure end-to-end label quality verification.
  
  • Station 1 – Label Verification Before Application:
    Running labels from the printer are captured by high-resolution cameras before pasting. The images are processed through Jidoka’s Kompass^TM AI engine, which compares them against the master template for print accuracy. Optical Character Recognition (OCR) technology validates printed characters, ensuring legibility and compliance with regulatory text standards.
  • Station2 – On-Bottle Label Integrity Check: Two synchronized cameras capture the front and back surfaces of each bottle. Using advanced object detection algorithms, the system identifies defects such as barcode information mismatch, missing, wrinkled, or misaligned labels, guaranteeing consistent presentation across all bottles.

• Customizable User Interface (UI)
  
  • A custom, Streamlit-based User Interface allows for rapid customization and deployment of new product templates.
  • Designed for usability, it enables operators with minimal training to annotate inspection parameters and retrain AI models in real-time, ensuring swift change overs between different product lines and minimizing downtime.
• Integrated Control & Traceability: The system integrates seamlessly with HMI controls and sensor-based automation to streamline operation.
  
  • Sensors continuously monitor the rejection station’s capacity and alert operators when nearing limits.
  • A bottle traceability mechanism ensures that only defective bottles are diverted for rejection, maintaining accuracy and process integrity.
  • The HMI allows quick adjustment of defect thresholds and operational parameters without interrupting production.
• Regulated Throughput & Safe Rejection:
  
  • A bottle regulation mechanism prevents overflow and ensures optimal presentation to the vision system.
  • The pneumatic finger rejection system safely and precisely removes defective bottles from the line without risk of damage or breakage, maintaining a smooth production flow.

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