NAGARE™ AI watches each pick and each packed kit at your kitting benches. Mispicks, missing parts, and short counts get fixed at the bench, before a US assembly line waits on an incomplete kit.
In the United States, kitting in manufacturing is meant to save line time. A kit that arrives one part short does the opposite, because an assembly cell waits or a finished unit goes back for rework.
NAGARE™, Jidoka's closed-loop process system, brings real-time video checks to kitting in manufacturing at US plants and warehouses. Every part that leaves a bin and every kit that closes gets compared with the bill of materials.
Kitting verification runs on the cameras you already have at your stations. No pilot line, no new hardware to install. We have mapped this deployment before, which is what makes it fast now.
We walk your kitting stations, confirm camera coverage, and scope the component list for kit-level verification.
The model trains on your actual parts and kit configurations, not a generic parts library. Training uses 120 minutes of footage.
Verification runs alongside your current process first, then is confirmed accurate before it goes live on your line. Deployment takes 4 weeks, with ROI payback in 6–12 months.
Bring your kits and your trickiest variants. We will scope a pilot on your line.
Comparison
When errors are caught
At assembly or at the customer
Post-pack, static camera gates
During packing, in real time
What it sees
Whatever the checker notices
Components, fixed positions only
Components and operator actions
New line or new kit setup
Retraining, weeks
Reprogramming, weeks
New kit variants configured in minutes
Hardware
Hand tools and checklists
Proprietary cameras and fixtures
Runs on your existing cameras
Traceability
Paper logs, if kept
Pass or fail report per unit
Video-backed report for every kit
First-Time-Right
Hope
Inspection after the fact
Right the first time, every shift
APA Engineering packs export kits with a wide mix of SKUs, and mispicks there once led to costly export recalls. With NAGARE™ checking sequence and quantity at each step, it reached zero-error kitting and 35% higher productivity.
High-speed biscuit inspection with automated quality control:
Labelled bottle inspection with AI vision system and modular hardware:
Kitting in manufacturing means collecting every part one job needs into a single kit before the job starts on the line. Operators then build from the kit without walking to bins, and the kitting process saves time as long as each kit is right.
It sees which bin each hand reaches into and what lands in the kit. A mispick triggers an on-screen and audio alert, and the kitting technician corrects it before the next pick.
It can run beside it. Pick-to-light shows the operator which bin to use, and NAGARE™ confirms which part actually went into the kit. A plant that already owns pick-to-light hardware can keep it and add camera checks.
No. Kitting groups the parts for one job. Sequencing delivers parts in the order the line builds them. NAGARE™ checks both, because it confirms each step happens in the set order.
Warehouse kitting bundles items that ship together, such as retail displays or spare-parts sets, into one kit. NAGARE™ applies the same BOM verification in a US distribution center or 3PL, through packing, palletizing, and loading at dispatch.
Yes. NAGARE™ can pass each kit's result to either system, the same way it syncs verified stock counts on inventory projects.
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