Overview
APA Engineering Pvt. Ltd. is a leading provider of global sourcing and engineering services with a strong presence across India, USA, Germany, Singapore and Spain. With a diverse portfolio of export-oriented kits and high SKU variability, APA’s kitting operations demanded precision, speed and absolute process adherence.
Frequent packing errors, missed components and wrong kit dispatches resulted in costly recalls and operational disruptions. APA required an intelligent, real-time monitoring system that could eliminate errors, standardize processes and enhance productivity without adding manual inspection layers.
Opportunity
- High SKU variety led to frequent wrong parts packing and missed components.
- Multiple instances of incorrect kits being shipped annually caused expensive export recalls.
- Manual verification processes were reactive, not preventive.
- Additional quality checks increased cycle time without guaranteeing zero defects.
APA needed a scalable, AI-driven solution to monitor kitting activities in real time, ensure correct sequence compliance, verify quantities and provide instant corrective feedback.