TIME-&-MOTION STUDY AUTOMATION

Time and Motion Study Software to See Every Work Element

NAGARE is time and motion study software for reviewing configured visible work from station video. Engineers define the elements and validate their timing, then use retained clips with performance ratings, allowances and existing standards to investigate methods across representative cycles and shifts.

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THE PROBLEM

Clipboard Studies Are Slow and Easily Skewed

A traditional study needs an engineer at the station for hours, then more hours to tidy the results. Operators work differently while being watched, and the study covers one moment of one shift.

Hours per Station

Timing, rating and writing up a single station takes an engineer most of a day, so only a few stations are ever studied.

Watched Work Is Different

Operators speed up, slow down or tidy their method when observed, and the numbers reflect the visit, not the normal job.

Motion Waste Stays Hidden

A stopwatch captures time, not movement. Reaches, turns and searches that add seconds are rarely recorded.
The Solution

Study Real Work From Video, Element by Element

Our AI process monitoring software, NAGARE™, works as time and motion study software for configured visible operations. Engineers define and validate the elements and timing criteria, then review representative footage with their existing standards and method-study practice.

Break Cycles Into Work Elements

  • Define elements once from recorded cycles
  • Recognise and time each element automatically
  • Cover every repetition across a full shift
  • Compare methods between operators and stations
Full shift
Studied, not sampled
Per element
Times and clips kept
Conceptual illustration of an operator reaching to a distant parts bin at a camera-observed workstation.

See the Motion Behind the Time

  • Highlight long reaches, turns and searches
  • Show where hands wait or work one-handed
  • Compare the current method with a proposed one
  • Share clips with the team running the change
Motion waste
Made visible
Before and after
Methods compared on video
HOW IT WORKS

From Station Video to Finished Study

Automated studies with NAGARE follow the same logic engineers use by hand: define elements, time them, review the method. The difference is that every cycle is included.

Highlight #1

Define the Elements

An engineer marks the work elements on a few recorded cycles, and the model learns to recognise them.

Highlight #2

Time Every Repetition

Each element is detected and timed on every cycle the camera sees, across shifts and operators.

Highlight #3

Review Method and Motion

Results show element times, spread and motion patterns, with clips ready for method improvement.

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Send a video of one station and your last study for it. We will show how the automated results compare.

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How Video Studies Compare With Traditional Methods

Every method aims at an accurate standard and a better method. They differ in effort, coverage and how much of the motion they capture.

Study need
Stopwatch and clipboard
Predetermined time systems
NAGARE AI
Effort per station
Hours of observation
Hours of analysis
Video recorded during normal work
Cycles covered
A short sample
None, values are synthetic
Every cycle in the period
Motion detail
Observer notes
Coded motions
Clips of each element
Method improvement evidence
Standards based on a visit
Standards based on tables
Standards checked against real work

Frequently Asked Questions

How does video change a traditional time study?

In a traditional study, an engineer times a few cycles, applies a performance rating to adjust for pace and adds allowances for fatigue and delays. A video time study keeps that logic but records every cycle, so the engineer rates and reviews from footage rather than from memory. The study covers normal work across a shift, and anyone can check the evidence later, which makes standards easier to defend when they are questioned.

Does automation remove the effect of being watched?

Removing a visiting observer may reduce one influence on behavior, but a permanent camera can also affect how people work. The observer effect should therefore be considered rather than assumed to disappear. Use representative shifts and product mixes, explain the study and compare results over a suitable period. An industrial engineer should review whether the footage reflects normal practice, interruptions and variation before using it to revise a standard. No NAGARE-specific reduction in that effect is claimed here.

How does it compare with predetermined motion time systems?

Systems such as MTM build a standard from coded motions without timing the real job. They are useful when designing a station that does not exist yet. Video measurement is the better check once the station runs, because it shows whether real cycles match the synthetic standard. Many engineers use both, with tables for planning and video for confirming, and the comparison often reveals steps the tables never included.

Is this the same as random activity sampling?

No. Work sampling estimates the share of time spent on each activity from random observations, which suits long, varied jobs. An automated time study measures every element of every cycle, which suits repetitive manual work. The video can still answer sampling questions, such as how much time goes to waiting, without extra observation rounds or extra people on the floor. Sampling and element timing can even run from the same footage for different questions.

Can it support method improvement as well as timing?

Yes. Because each element is linked to its clip, method study becomes easier: engineers can compare how different operators perform the same job, spot long reaches or awkward turns and test a new layout. The element breakdown makes the comparison specific, showing which element changed and by how much, rather than only a new total for the cycle.

Who does the work, and how much setup is needed?

An engineer defines the visible elements and their start and finish criteria using representative recorded cycles. NAGARE's training-data requirement is 120 minutes of footage. Plan that capture around the operations, variants and views in scope rather than treating it as a fixed allowance for every new product. Validate the element definitions and timings before relying on the study. A method change requires review and may need new footage or training, not simply an automatic update from a short clip.

Where did this discipline come from?

Frederick Taylor developed time study to set standards for tasks, and Frank and Lillian Gilbreth developed motion study to remove unnecessary movement. The two methods were later combined into the discipline engineers use today. Video-based analysis applies the same ideas at a scale and level of detail that clipboards and stopwatches could never reach on a busy line.

What should we send to scope time and motion study software for our stations?

Send a video of each station you want studied, the current standards and the last study reports if you have them. Note any planned method or layout changes. With that, we can define the elements, confirm camera positions and show how the time study software results would be presented to your engineering team.

CONNECT WITH OUR EXPERTS

Show Us the Stations Waiting for a Study

Share a station video, your last study and the stations you most need studied. We will plan video studies for those stations and explain timing and cost. Projects like this usually deliver first studies in 4 weeks.

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