AI駆動の検査で100%のコンプライアンスと安全性を維持
世界の大手製薬メーカーから信頼されています
ラベルや包装のわずかなミスでも、患者の安全を脅かし、リコールやブランド信用の毀損に繋がる可能性があります。
40%
30%
25%
製薬向けビジュアルインスペクションで高品質を提供
JIDOKAのAIビジョンは、バイアル、シリンジ、ブリスターパック、カートンで、錠剤の欠けや割れ、充填量の偏差、包装不良、改ざん兆候を検知。バッチコードをリアルタイムに照合し、手戻りを削減してスループットを高めることが可能です。
- 形状不良品・色ムラ・形状バラツキを高い精度で検出
- 成形不良・バリ・不適切なシールなど容器・蓋の健全性を検査
- バイアルやボトルのひび・欠け・破れた封・損傷キャップを特定
- 手作業比で不良品検出精度が10%向上
- 容器健全性検証が25%改善
- 従来型ビジョン比で過剰排出はわずか5%
- AI-powered verification of packaging integrity, fill volumes, and label accuracy
- Leaflet presence detection and batch code verification
- Prevents mislabeling and packaging inconsistencies that cause compliance issues
- 30% reduction in labeling errors
- 20% faster batch verification processes
- Enhanced regulatory compliance with comprehensive documentation
- AI-driven detection of foreign particles and stains in tablets, capsules, and powder products
- Identifies contamination invisible to the human eye
- Prevents compromised product safety and ensures compliance with safety standards
- 15% improvement in contamination detection rates
- Real-time alerts for contamination issues
- Comprehensive documentation for regulatory compliance
- Automated counting of vials, tablets, capsules, and unit-dose products
- Detects missing tablets/capsules in packaging and strips
- Ensures accurate dosing and improved inventory management
- 10% reduction in counting errors
- Real-time AI counting with accuracy exceeding 99.5%
- Reduced regulatory risks associated with inaccurate counts
- High-precision detection of deformities, color inconsistencies, and shape variations
- Container and lid integrity inspection for moulding defects, flash, and improper sealing
- Identifies cracks, chips, torn covers, and damaged closures in vials and bottles
- 10% increase in defect detection accuracy over manual inspection
- 25% improvement in container integrity verification
- Only 5% false rejections compared to traditional vision systems
- AI-powered verification of packaging integrity, fill volumes, and label accuracy
- Leaflet presence detection and batch code verification
- Prevents mislabeling and packaging inconsistencies that cause compliance issues
- 30% reduction in labeling errors
- 20% faster batch verification processes
- Enhanced regulatory compliance with comprehensive documentation
- AI-driven detection of foreign particles and stains in tablets, capsules, and powder products
- Identifies contamination invisible to the human eye
- Prevents compromised product safety and ensures compliance with safety standards
- 15% improvement in contamination detection rates
- Real-time alerts for contamination issues
- Comprehensive documentation for regulatory compliance
- Automated counting of vials, tablets, capsules, and unit-dose products
- Detects missing tablets/capsules in packaging and strips
- Ensures accurate dosing and improved inventory management
- 10% reduction in counting errors
- Real-time AI counting with accuracy exceeding 99.5%
- Reduced regulatory risks associated with inaccurate counts
実証済みのJIDOKAのAIソリューションによる成果
99.9%
欠陥・コンタミネーション検出の精度
30%
ラベリングエラーの削減
25%
容器健全性の改善
20%
バッチ検証の高速化
10%
カウントエラーの削減
ツインAIシステムで、すべての欠陥を捉え、あらゆるエラーを未然に防ぎ、即座にアクション
JidokaのKompassは不良ゼロの製品を実現し、Nagareはミスのない組立とインテリジェントなプロセス制御を担保します。両者の連携により、よりスマートな製造を可能にします。
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Kompass™
Advanced cognitive visual inspection software with high-speed edge processing and customizable detection algorithms for a wide range of known and & unknown defects.
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Modular Vision Hardware
Scalable inspection systems designed to integrate seamlessly with Kompass™, available in multiple configurations for various products and inspection needs.
Nagare™
Process monitoring platform that verifies assembly operations against digital SOPs, guides operators in real-time, and captures non-conformance data.
JIDOKAソリューション実例
Lid Integrity Inspection
See how our AI inspects lids for proper sealing, alignment, and damage—ensuring every container leaves the line leak-proof and compliant.
Lid Integrity Inspection
See how our AI inspects lids for proper sealing, alignment, and damage—ensuring every container leaves the line leak-proof and compliant.
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製薬業界
における
成功導入事例
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相談会開催中
品質と生産性を最大化するビジョン検査システムに関する相談会を実施中です。ぜひこの機会にお試しください。
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