AI駆動の品質チェックでエラーゼロのエレクトロニクス製造を実現
世界中で有力なエレクトロニクスブランドに選ばれています
PCBでは、はんだ・コネクタ・ディスプレイの微小欠陥が重大故障へ波及し、高額なリコールや保証費、遅延、信用失墜を招く可能性があります。
38.43M
47
$5.5B
信頼性を保証するエレクトロニクス向けコンピュータビジョン
JIDOKAのKompassは、はんだ、パターン、ディスプレイ、筐体を99.9%の精度で検査し、微細クラックや位置ズレ、部品欠落を即時検出可能です。また、Nagareと組み合わせることで、ミス防止の組立と高速スループットを実現可能です。
- コールドジョイント、はんだダマ、不足はんだなどの不良品を高い精度で検出
- 部品の欠落/位置ズレ、極性違いを特定
- セルフトレーニングAIにより新派生品へ迅速適応
- 再加工20%削減を伴う99%欠陥検出精度
- 連続検査でスループット10%向上
- AI-powered detection of terminal cracks, crimping defects, and corrosion
- Identifies moulding defects, metal deformities, and parts misalignment
- Prevents field failures due to contamination and poor connections
- 15% decrease in warranty claims related to connection failures
- 20% higher throughput compared to manual inspection methods
- Prevent wrong sequencing of torquing
- Eliminate downstream defects like cracks in expensive electronics, telecom boards due to inconsistent manual torquing
- 20% reduction in defective units generation
- Collaborative AI guiding operators to achieve 100% process adherence
- AI-based identification of scratches, dents, and assembly misalignment in casings
- Detects subtle cosmetic defects invisible to the human eye
- Ensures consistent quality standards across all products
- 12% improvement in inspection speed with higher accuracy
- Reduced rework costs and enhanced product aesthetics
- High-precision detection of soldering defects including cold joints, solder ridges, and insufficient solder
- Identifies missing/misaligned components and wrong polarity issues
- Self-training AI software allows customers to adapt models for new part variants
- 99% defect detection accuracy with 20% reduction in rework
- 10% higher throughput with continuous inspection capabilities
- AI-powered detection of terminal cracks, crimping defects, and corrosion
- Leaflet presence detection and batch code verification
- Identifies moulding defects, metal deformities, and parts misalignment
- Prevents field failures due to contamination and poor connections
- 15% decrease in warranty claims related to connection failures
- 20% higher throughput compared to manual inspection methods
- Prevent wrong sequencing of torquing
- Eliminate downstream defects like cracks in expensive electronics, telecom boards due to inconsistent manual torquing
- 20% reduction in defective units generation
- Collaborative AI guiding operators to achieve 100% process adherence
- AI-based identification of scratches, dents, and assembly misalignment in casings
- Detects subtle cosmetic defects invisible to the human eye
- Ensures consistent quality standards across all products
- 12% improvement in inspection speed with higher accuracy
- Reduced rework costs and enhanced product aesthetics
実証済みのAIソリューションによる成果
20%
不良品検出率の向上
$40K
ラインあたり年間コスト削減
15%
保証クレームの削減
18%
生産効率の向上
22%
不良品率の低減
8-14
8-14ヶ月でROI達成
ツインAIシステムで、すべての欠陥を捉え、あらゆるエラーを未然に防ぎ、即座にアクション
JIDOKAのKompassは不良ゼロの製品を実現し、Nagareはミスのない組立とインテリジェントなプロセス制御を担保します。両者の連携により、よりスマートな製造を可能にします。
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Kompass™
Advanced cognitive visual inspection software with high-speed edge processing and customizable detection algorithms for a wide range of known and & unknown defects.
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Modular Vision Hardware
Scalable inspection systems designed to integrate seamlessly with Kompass™, available in multiple configurations for various products and inspection needs.
Nagare™
Process monitoring platform that verifies assembly operations against digital SOPs, guides operators in real-time, and captures non-conformance data.
JIDOKAソリューション実例
Terminal Block Inspection
See how our AI detects critical defects in complex bevel gears in real-time, identifying cracks and surface flaws, with auto-rejection at production speeds.
Terminal Block Inspection
See how our AI detects critical defects in complex bevel gears in real-time, identifying cracks and surface flaws, with auto-rejection at production speeds.
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エレクトロニクス業界
における
成功導入事例
相談会開催中
品質と生産性を最大化するビジョン検査システムに関する相談会を実施中です。ぜひこの機会にお試しください。
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